Thursday, August 12, 2004

The update is Here! The update is here!

Just received the exhaust expander tool-a-ma-bob. So now I will engage my hopefully final, plan of attack! Wish me luck ...
I've changed my mind. I decided to use the plumbing pieces agian, but this time I expanded them and bought some special high temp steel stuff to help them stay in. I had to drive them in, so hopefully they will stay in place this time.
This didn't work either. They broke loose and began to rattle. I decided to buy some 1-1/2" pipe at the auto store, cut it into two lengths 6" long. took them to a welding shop & had them tig welded into the modded exhaust. This works great! Plug color is good and the sound has been found!

Tuesday, August 10, 2004

Can The "Sound" Be Found?

It all started when I wanted that "sound". You know the one ... vroom vroom! I didn't really want to spend a ton of green to get it either. I found a mod on the internet that sounded (no pun intended) logically like the one that would do the job. Logical is good right? So I rounded up all the goodies I would need to complete the mod, and began. It worked beautifully. The sound was gooood. The spark plug color was acceptable. I rode into the wind, and had the "sound". Life is good! - I was riding down town one day about 400 klicks after the mod, and decided to crack open the throttle and unleash that sound for a couple of blocks and bingo the upper insert popped out somewhere on the road. I new because the sound changed noticeably. I opted for the chrome plumbing type of insert, and I used the liquid J.B. Weld to hold them in. After the one had pooped itself out, I thought perhaps I had done a poor job of gluing them in. So I took them both out and resanded everything, put lots more glue on them and installed them again. After waiting the specified time for curing, I hit the road again. Pretty soon after they began to loosen up again. I noticed that the glue had become really brittle and seemed to be "baked" it was easy to just chip it off. I decided that there was something really wrong here, and I became determined to solve the mystery. I thought, okay because the metals are dissimilar they will expand and contract at different rates. So then I began to think that I needed some product like silicone that could take the heat, remain flexable, and hold the inserts in place. I popped the insets out once again and cleaned them up for another go at it. This time I thought I had the right product - Permatex Ultra Copper. Could this product be the rascal I was looking for. Well it definitely worked the longest, but it too is loosening up. My next plan of action is to Permatex them in place again, and then, using a portable exhaust pipe expander, expand those S.O.B.'s in place. Hopefully never to dwell on it again! As of today I don't have the expander, but it is coming. I will update.